Many bobblehead lovers are curious with regards to how custom bobble heads is generated and why it always takes weeks to make one. At the higher level, there are four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Prior to getting into specifics of each step, it really is worth mentioning that this process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method requires a mastery of hand sculpting skills. It is almost always done by skillful artists, who typically have numerous years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take more than a day or two. When the initial sculpting is completed, the consumer will have the opportunity to check its photos. Making changes is relatively simple and quick at this point. However, it will likely be more expensive to request a change at the later stage since the whole sculpture must be rebuilt. Therefore, a consumer should consider the initial sculpture carefully once the bobblehead maker is seeking comments. In case you are unsure, you should request more photos or demand clarification. By doing that, you could take more time upfront, but you will additionally minimize your opportunity of needing to achieve the bobblehead reworked later and achieving to pay for more. Also, the individual should be aware that a custom bobblehead doll is created based upon submitted photos rather than a live person. Therefore, the expectation should be set properly about the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method where the primary sculpture from your previous process will be used as basics to create the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel will be placed on the top of the initial sculpture. A soft silicone coating that can take the design of the sports bobbleheads is going to be formed once the gel dries. Then, a plaster coating will be applied on the surface from the silicone coating. The plaster coating will end up a hardened cast once the drying process. Subsequently, the original sculpture will likely be taken out of the silicone coating. After the preparation effort is done, melted resin will probably be injected into the emptied silicone coating to make the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin in the desired shape before it is solidified. When the resin becomes solid, it will probably be taken out by opening the plaster and peeling off of the silicone coating. At this point, a raw bobblehead doll has been given.
3. Polishing (someone to three working days)
A raw bobblehead is not really able to be painted. It has grease on its surface that needs to be removed, and rough surfaces that ought to be ground smooth. Neglecting the polishing process will lead to poor painting later on. Polishing a bobblehead doll also takes a decent amount of craftsmanship. Because its shape and curvature are not the same in one to another one, this procedure still can not be standardized and automated. Together with taking out the grease and smoothing the top, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming from the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead following the initial polishing, which process might need to be reiterated. If it is determined that this defects can not be fixed, the complete raw bobblehead must be scrapped.
4. Painting (someone to three working days)
Painting will not be as elementary as it is apparently. The initial step is always to blend base colors to create colors the consumers desire. The caliber of the blended colors is crucial, as it possesses a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the desired colors rich in quality for custom wedding bobbleheads are often very time-consuming. Secondly, painting is performed by using the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to make different patterns on their own clothing. In these instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are applied to a bobblehead doll for its head and the entire body, it might be assembled simply by using a spring with glue for both ends. Obviously, using the spring is the reason why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the above has had a greater comprehension of the basic procedure for making a custom bobblehead doll. By using a better knowledge of the method, a consumer can better plan his or her next acquisition of a custom bobblehead doll.